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Company Profile:

M/s. VIJAY POWER CONTROL SYSTEMS., as a manufacturer of Distribution, Power, Special Type Transformers upto 10 MVA, 66 KV Voltage Class and Dry Type Transformers upto 3.15 MVA, 33 KV Voltage Class, has been part of Transformer Industry since last 15 years. The factory is located in Bangalore, India and has two divisions under its fold i.e., Oil Filled Transformer Division and Dry Type Transformer Division with a combined annual turnover of Rs. 30 Crores. This Group has been established themselves as one of the leading Transformer manufacturer in the particular range, in India since last 18 years.

We are an ISO 9001 company. Please visit us at www.vijaytransformers.com.

M/s. Vijay Power Control Systems, a Transformer division was promoted by a group of technocrats in association with the Chairman of the Group, Mr. K.T. Pillai. All matters related to transformer Engineering, quality control/quality assurance and those related to process, methods and manufacture are directly controlled by professionals who are having experience of more that 30 years experience in their respective fields from highly reputed transformer manufacturing companies.

The infrastructure and the equipment installed at our works enables us to handle transformers up to 20 MVA, 132 KV voltage class with an annual capacity of 1200 MVA.

By virtue of the experience of the concerned technocrats, the technology adopted by the organisation is based on the top most organization in the electrical industry. This being so, in the area of design, manufacturing, quality control and quality assurance, it is only on this strength, we can confidently say that our product can be compared to the best in industry. Competence in design has been achieved on the basis of known world-class technology, suitably modified to suit the Indian conditions. To build reliability into the product, the manufacturing methods are also in line with those suited for the technology adopted and to ensure trouble free performance. Lastly the right and best raw materials are used in the manufacturing process. Most of the designs of our transformers upto 33 KV class have undergone successfully type test and special tests at CPRI.

As of today more than 1000 transformers have been working quite efficiently and satisfactorily at various sites throughout India and some other countries.

Manufacturing Process:

The 'VIJAY TRAFO" make transformers are being manufactured at an unit which is well equipped with latest Technology and is supported by competent & experienced engineers and as per International Standards as well as Indian Standards i.e. as per IEC :76 and IS : 2026. These transformers are non inflammable & moisture proof. The manufacturing process is divided into 5 stages:

Stage 1: Raw material arrangement - M.S. Sheet, Copper or Aluminum Wires, Oil, Lamination etc, and inspection of in-coming material as per our Quality Parameters.

Stage 2: Processing the raw material into semi finished goods like Core Assembly, Winding, Fabrication of Tank, Ovening, etc..

Stage 3: Assembling all Semi-finished goods into finished.

Stage 4: Testing of Transformers & Quality assurance as per IS : 2026 and Approved QAP..

Stage 5: Finally Painting with final coat of paint and Polythene packing before dispatch.

Items Manufactured

Our present range of manufacturing of Distribution, Power, Special Transformers and also Dry Type Transformers covers the following range :

SL.No Rating Specification Type
1 25 KVA Oil cooled /Dry Type Both Indoor/Outdoor
2 63 KVA Oil cooled /Dry Type Both Indoor/Outdoor
100 KVA Oil cooled /Dry Type Both Indoor/Outdoor
160 KVA Oil cooled /Dry Type Both Indoor/Outdoor
200 KVA Oil cooled /Dry Type Both Indoor/Outdoor
250 KVA Oil cooled /Dry Type Both Indoor/Outdoor
315 KVA Oil cooled /Dry Type Both Indoor/Outdoor
400 KVA Oil cooled /Dry Type Both Indoor/Outdoor
500 KVA Oil cooled /Dry Type Both Indoor/Outdoor
10  630 KVA Oil cooled Indoor/ Outdoor
11  750 KVA Oil cooled Indoor/ Outdoor
12  1000 KVA Oil cooled Indoor/ Outdoor
13  1250 KVA Oil cooled Indoor/ Outdoor
14  1500 KVA Oil cooled Indoor/ Outdoor
15  1750 KVA Oil cooled Indoor/ Outdoor
16  2000 KVA Oil cooled Indoor/ Outdoor
17  2500 KVA Oil cooled Indoor/ Outdoor
18  3000 KVA Oil cooled Indoor/ Outdoor
19  4000 KVA Oil cooled Outdoor
20  5000 KVA Oil cooled Outdoor
21  10000KVA Oil cooled Outdoor
22. 12500 KVA Oil cooled Outdoor
23 15000 KVA Oil cooled Outdoor
24  20000 KVA Oil cooled Outdoor

Apart from above range of transformers, we also manufacture, special type of transformers viz. Welding Transformers, Booster Transformers, Converter Duty Transformers, Rectifier Duty Transformers, Furnace Duty Transformers etc. as required by the transformer Industry.


The Continuous efforts to upgrade the Technology and commitment to supply quality products, is keeping us ahead from our competitors in the market. Our Quality control department conducts all the required tests for checking the quality during the various stages of on-going production / manufacturing activities and after the complete assembly of the transformers. The routine tests adhered according to IS : 2026/1977 and also IEC – 76 as required. We constantly strive to upgrade our R & D Work and make all necessary modifications according to the changes followed in the market.